disc pelletizer process

Design of Pelletizing Machine Balling Disc | PDF | Gear ... The pelletizing process implies the agglomeration of very fine (sometimes just several microns) particles to pellets of some millimeters in diameter in a humid particle bed. Disc Pelletizers at Best Price in India Pelletizing feed preparation and mixing: the raw material (iron ore concentrate, additives—anthracite, dolomite—and binders are prepared in terms of particle size and chemical specifications, dosed, and mixed together to feed the pelletizing process; Balling process: the green pellet is the rolled pellet without any thermal process. In order to ensure the pan pelletizer run normally, we choose stronger, more durable steel to form the base of the disc granulator. 5.3 Other powdery materials. It utilizes centrifugal force for pelletizing. With continuous rotation of the disc, fine particles are gathered and formed There are 587 disc pelletizer suppliers, mainly located in Asia. . It is one of the main equipment for pelletizing plants.Coke powder, lime powder or mixed quicklime, iron ore concentrate, after the input of disc balling machine mixing silo, evenly to the pelletizer cloth, at the same time by the water mist sprinkler supply pipes, tilt (Angle of 40 commonly . Process Pelletizing discs are used in the agglomeration process to form fine iron ore into uniform green iron ore pellets. The bottom of the disc is very firm and durable, as we reinforce it with multiple radiant steel plates. The EIRICH Disk Pelletizer can provide specific product characteristics e.g. Disc granulator application: The disc granulator was originally use in mining equipment, and was later improved to be used in the fertilizer granulation industry. PLT - Pharma Test (PDF) Iron Ore Pelletizing Process: An Overview CN100595295C - Collar plate pelletizer and working method ... Typical pellet plant using disc pelletizer as balling technology. Pelletizing is an agglomeration process which converts very fine grained iron ore into balls of a certain diameter range (normally 8mm to 20 mm, also known as pellets. The balling disc basically consists of a pan with a peripheral wall, which rotates with a certain inclination to the horizontal [1]. Furthermore, there is a sieve inside the machine, which will screen the crushed powders. It plays an important role in the fertilizer production line, whether the organic fertiliser production line or NPK compound fertilizer production line. Material is continuously fed onto the disc/pan, where it is taken up by the rotation. [1]-[3]. It rotates at around 6 rpm (rotations per minute) to 8 rpm. The pellet size distribution (PSD) is one of the major measures of product quality. In the disk pelletizer, the process of rolling the pellets with low input of forces is enough to achieve sufficient grain growth through material exchange. Advantage Description. The disc pelletizer consists of a rotating pan that uses centrifugal force to promote granule formation and growth. 1). 3.1. Ball Fertilizer Disc Pelletizer/organic Fertilizer Granulator/manure Pelletizer For Sale , Find Complete Details about Ball Fertilizer Disc Pelletizer/organic Fertilizer Granulator/manure Pelletizer For Sale,Ball Fertilizer Disc Pelletizer,Fertilizer Granulate,Fertilizer Making Machine from Granulators Supplier or Manufacturer-Zhengzhou Mona Machinery Co., Ltd. This process is used to enlarge the size of the particles from their fines ores Disc Pelletiser During this process, the pellet-ized product has no contact with ambient air and there is no risk of gas, dust emission or contamination of the product. First of all, our granulating disc is a cylindrical pan, which can increase the granulation rate. Chemical materials crushing for NPK production process. HAVER & BOECKER NIAGARA supports the customers to develop and optimize their processes, machines and plants. On the pelletizing disc, the round cores are subjected to centrifugal force, friction force, and gravity, and moves around the disc. Some of the parameters need to be considered for the efficiency of the production of pellet such as speed of revolution of pelletizer disc, moisture content, and angle of pelletizer disc and duration of pelletization. Disc granulator organic fertilizer production line process: 1. The choice between a rotary drum and pelletizing disc is one that often comes up in the search for an effective non-pressure agglomeration solution. process. Therefore, you need to buy ideal model of disc pelletizer according to fertilizer granules production yield. Green pellets are feed to a travelling grate or grate kiln. Press Release Disc Pelletizer Market Size, Share, Trend, Forecast, Competitive Analysis, and Growth Opportunity: 2021-2027 Published: Nov. 16, 2021 at 3:55 a.m. A fine spray of water is introduced at approximately the eleven o'clock position. The desired blend is fed to the pelletizer, which is a large disc inclined at 40-60° to the horizontal (Figure 1.2.7). With the rotation of the disk, the particles gradually grow up. Disc pelletizer is widely used in the agglomeration process to form powdered iron ore into iron ore green pellets. By using Shunxin disc pelletizers, you can also save a lot of labor. Based on the results of the test runs, the decision was made to replace the pelletizing drum by a pelletizing disc of the HAVER SCARABAEUS ® series. It crushes the materials by high speed impulse and shear. The pelletizing process is not shown in this simulation, only segregation at the disc boundary and the influence of its rotation. Disc Pelletizer Working Principle. Examples include disc pelletizers, drum pelletizers, and strand pelletizers. pump. There are a total of 6 discs rotating at an average rpm of 7.7, all inclined at angle of ~ 44-47o. In general, in a balling disc, the pan angle can be adjusted between 40 and 60 [11]. The disc (or the disk) of Fertilizer disc pelletizer is designed to be a holistic circle-arc, with a rim to hold the tumbling pellets. To accomplish this, the disc pelletizer . Rotary Drum or Disc Pelletizer? Can also be used in Handling fertilizer Cement, fly ash Alumina Copper concentrate Downloads The probes are driven about their axes at slow speed to keep them clean without . There are many different types of products. Types of Pelletizing Machine where 1) Pelletizing machine (Balling disc): Balling disc machine P=1800×1000 is mainly used for production . One step molding technology is adopted. This process is accomplished without the need of pressure or heat, but rather an agitation of the material in the presence of a binder . Pelletizing is a non-pressure (tumble growth) agglomeration method used throughout variety of industries to process all sorts of materials. The rotation of the disc causes the formation of seeds, which grow into full-sized pellets. Pelletizers Information. 2). The variety of adjustment and design features of the EIRICH Disk Pelletizer permits processing of materials with difficult pelletizing properties. The disc pelletizer may be used alone, or in combination with a mixer, most often a pin mixer. During the granulation process, the material mixed by the Fertilizer blender is sent to the top of the disc by a conveyor and is continuously added into the disc in a quantitative manner. 1). Disc pelletizers are a "tumble growth" or agitation agglomeration device, meaning they rely on a liquid binder and motion to form and refine agglomerates. The rotation of the disc causes the formation of seeds, which grow into full-sized pellets. This process is accomplished without the need of pressure or heat, but rather an agitation of the material in the presence of a binder . 5.2 Compound fertilizer powders. There are two main pelletizing methods: wet agglomeration: particle cohesion is obtained through . 3. A pelletizing disc assembly or the like, including automatically controlled valve means for varying the amount of water sprayed into the pelletizing disc. Disc granulating machine is friendly to the environment. Moreover, you can add binders or liquid into material when during your wet granulation process. As a type of agitation agglomeration (wet granulation) equipment, disc pelletizers form granules through the use of motion and a liquid binder. Secondly, the inner lining of the pelletizing disc is glass-reinforced plastic, which has strong corrosion resistance. 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